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Re: rudder problems

You have an old style Kick up rudder head with wood between the aluminum
plates. Your best bet would be to either get a new rudder head that has no
wood in it, or spread your rudder head to allow your rudder to work. Spacers
would have to be only one eighth of an inch on each side. Nylon works very
well for that sort of thing. The new rudder heads have the pintals built in
and no wood in the center. Before you do anything to the rudder head, check
the rudder to se if there is any damage or cracks. The rudder and head did
fit once, so you need to figure out why it does not now.
----- Original Message -----
From: <kirtmad@xxxxxxxxxx>
To: <sanjuan23@xxxxxxxxxxxxxxxxxxxxxxxxxxx>
Sent: Thursday, September 07, 2006 7:40 PM
Subject: rudder problems

> I have viewed the tech tips on rudder maintenance and tips on how to
> manage the rudder up to down. I knew I had some sort of problem with my
> rudder after this last trip out. The rudder would not go up of down
> without considerable effort. So a few days ago I decided to take it
> apart and repair and replace anything I found to be defective. I
> removed the rear wood spacer and noticed the aluminum housing spread
> apart with the removal of the last screw. I then removed the rudder
> bolt and separated the rudder from the metal housing. Funny thing it
> was still wedged pretty tight in the housing. I managed to remove it
> and found two thing. First there was no bushing installed so I knew I
> needed to do that job but when I measured the hole that the bolt goes
> thru I came up with 1 1/2 inches. Strange the housing at the pins only
> measures 1 1/4 inches same at the rear. It looks like my problem was
> the simple fact that the rudder was too wide for the housing by 1/4
> inch. It was wedged so tight, no wonder it would not move. Now
> according to the spec on tech tips the rudder at its widest should only
> be 1 1/4 inches. Not sure were to go from here. I could cut a new rear
> wooden spacer and force the housing apart. This would help but not
> eliminate the binding of the rudder. Or I could take the housing down
> to a welder and have them cut the welds and add some material so the
> inner spacing is 1 1/2 inches. this would fix the rudder but I would
> have to replace both wood spacers and the tiller. Lastly I could try
> and grind the rudder down 1/8 inch on each side and bring it back to
> spec. The issue I have with that is how weak would I then be making the
> rudder. Not sure how much material there is at this key stress point.
> Oh yea lastly I could contact Gene and by a new rudder. As much as I
> enjoy talking boats with Gen ( he lives just a few miles from me)
> really do not want that expense. Any ideas would be appreciated!
> Another note my center board is jammed tight in the up position and
> those tips on raising the boat off the trailer will really come in
> handy. So thanks for those!
> Kirt Maddox
> Skipper of the Gyp-Sea
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